Carbon nanotubes (CNT) reinforced polymer-based composites represent a significant opportunity in terms of mechanical reinforcement and electrical and thermal conductivity improvements. However specific issues for nanotubes and related composites on human health are still under studied. It is strongly expected that standards and regulations on carbon nanotubes and on carbon nanotubes composites should appear soon. Due to their high aspect ratio they could migrate into breathing apparatus (because of their small diameter) and remain stuck to the walls (due to their length) causing damages like pulmonary fibrosis or cancer. Exposition of human people to carbon nanotubes must be controlled and an occupational exposure limit must be defined. That is why suppliers of carbon nanotubes have large interest to predict rules in controlling carbon nanotube release during the use of materials prepared from nanotubes, especially under abrasion or other cyclic mechanical solicitations. A key point is to check if a good dispersion state is a required condition to decrease isolated carbon nanotubes release. As the dispersion state of carbon nanotubes in polymer-based nanocomposites was known and controlled, standardized abrasion tests were performed in a glove box in order to simulate the wear use of a nanocomposite during its lifecycle, i.e. to generate particles. Released particles were collected on TEM grids and by particle sizing devices and these ones were analyzed in term of number, size and nature thanks to different characterization methods. Granulometric data, TEM micrographs and EDX measurements were all performed and founded to be influenced by several parameters amongst which the carbon nanotubes dispersion state. Carbon nanotubes were found in the abraded particles but never isolated from other polymer particles but could be linked to released polymer particles via Van der Waals interactions and physical entanglement. It clearly appears that the dispersion state of CNT has an influence on the shape and the aspect of released particles.
