The purpose of this study is to suggest a new way to design type IV high pressure hydrogen composite vessels to better fulfil industrial requirements. Developing suitable models for the comportment’s simulation of these vessels in relation with a reliable design method is the main scientific and technical aim. This approach relies on the three following lines :– perform a predictive design method using the most recent theoretical and numerical works investigated on composite materials and more specifically in taking into account (i) an essential aspect linked to the structural failure which is the consequence of the initiation, accumulation and propagation of complex damage mechanisms and (ii) the use of specific composite lay-up models related to the filament winding process, used for pressure vessels manufacturing. These approaches are significant breakthroughs compared with previous studies ;– choose and assess structural parameters with an optimisation approach where we use (i) surrogate methods to meet economic requirements, (ii) specific sorting methods and (iii) broad-spectrum methods such as genetic algorithm methods ;– approve of the whole approach by theoretical and experimental comparisons.The goal of the project will be to develop, provide and approve models to enable a better conception and industrialisation of an optimal high pressure vessel in relations with costs.